Due to its good chemical stability, small
elastic deformation, wide range of hardness tolerance, ceramic bond is widely
used in the manufacture of ordinary abrasive tools. However, no matter at home
or abroad, there are not many diamond abrasives using ceramic bond (but there
are more CBN grinding wheels made of ceramic bond), the main reasons are:
(1) The ceramic bond is brittle and has
poor impact resistance and fatigue resistance;
(2) The manufacturing process of the
low-temperature sintered ceramic bond suitable for the manufacture of diamond
abrasives is much more complex than that of the resin bond;
(3) It is difficult to recover diamond from
waste ceramic bond abrasives;
(4) The grinding ability of ceramic-bonded
diamond abrasives is between those of resin and metal, so they are replaced by
these two kinds of abrasives in many cases.
In recent years, efforts are being made to
develop ceramic bond diamond and CBN abrasive tools. Because it can not only be
used for grinding superhard materials, but also can process diamond sintered
body, natural single crystal, hard ceramics, metals and other materials. When
machining these materials, ceramic-bond abrasives outperform resin and
metal-bonded abrasives in terms of service life, grinding efficiency, and
sharpness.
The manufacturing process of ceramic bond diamond abrasive tools is also composed of raw material preparation, compounding, firing and machining.
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