Concrete Overlays

2022-01-27

There is an increasing demand for an aesthetically pleasing solution for polishing imperfect concrete floors. Therefore, as an economical alternative, more and more contractors are now installing overlays.

A concrete overlay is a thick liquid product applied over an existing floor to repair or decorate the surface. Depending on the desired finish, these can be applied as thin as a feather, or up to ¾ of an inch. An overlay can be used over an older floor with cracks and imperfections to give it a completely new look. Colored aggregate can be added to the concrete mix overlay or seeded into the mix's top layer. As the floor is polished, this aggregate is revealed to give the floor texture and color.

There are some additive ideas that can add to concrete overlays, include:

● Nuts and bolts, computer chips, nails, buttons, seeds, pebbles, glitter, or any other small objects that reflect the business can be added into the mix and polished smooth.

● Glass chips can also be added. The polishing process will reveal the glass pieces for additional sparkle and shine. The sharp edges will be ground off, so there will be no safety issues.

● Integrally colored concrete can also be used for a swirl of colors throughout the floor.

A similar solution to update an imperfect floor is to grind the floors just enough to expose the aggregate and smooth rough areas. Then, apply a topical sealer. This might be called the sealed and exposed aggregate look. While still looking like a polished concrete floor, the shine is a result of a topical coating.

DTS Diamond Tools is a professional manufacturer of diamond tooling for concrete grinding and concrete polishing. We provide a wide range of diamond tooling  for the popular grinding machines on the market such as HTC, Husqvarna, Scanmaskin, STI Prep/Master, Klindex, XPS, Terrco, Blastrac, Diamatic, Stonkor machines with lowest cost and most reliable quality. If you are looking for a solution to your concrete floor, we can provide you with professional advice and guidance.